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NASA seeks 3-D printers for food on Mars trip

By Amrita Jayakumar
Washington Post
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NASA can send robots to Mars, no problem. But if it’s ever going to put humans on the Red Planet, it has to figure out how to feed them over the course of a years-long mission. So the space agency has funded research for what could be the ultimate nerd solution: a 3-D printer that creates entrees or desserts at the touch of a button.

Yes, it’s another case of life imitating “Star Trek” (remember the food replicator?).

Texas-based Systems and Materials Research has been selected for a $125,000 grant from NASA to develop a 3-D printer that will create “nutritious and flavorful” food suitable for astronauts, according to the company’s proposal. Using a “digital recipe,” the printers will combine powders to produce food that has the structure and texture of, well, actual food. Including smell.

The project was presented at the Humans 2 Mars Summit in Washington this month. At the presentation, Anjan Contractor, an engineer at SMRC and the project manager, explained how the idea originated: He had used a 3-D printer to print chocolate for his wife.

The chocolate experiment led the company to think about other kinds of food that could be printed. A space-food printer doesn’t actually exist yet – it’s still a concept, which the company hopes to develop by the end of the year using NASA’s grant money.

The space agency’s current astro-food system “is not adequate in nutrition or acceptability through the five-year shelf life required for a mission to Mars, or other long duration missions,” NASA spokesman David Steitz said in an e-mailed statement.

Astronauts carry pre-packaged food that is short on flavor and heavy on processing, which tends to “degrade the micronutrients in the foods,” Steitz said. There isn’t much choice or variety.

In its proposal, the company said 3-D printed food could be tailored to each individual astronaut’s nutritional needs, improving health and, maybe more importantly, alleviating boredom.

One of the first goals for SMRC’s printer is pizza, chosen for its variety of nutrients and flavors, said David Irvin, director of research at SMRC. More importantly, a pizza is made up of layers, a key principle used in 3-D printing technology.

Such printers build a three-dimensional object by adding successive layers of material millions of times over according to a digital blueprint. Hobbyists have been using them to make everything from plastic toys to functioning guns.

In SMRC’s proposal, all the nutrients that go into a meal – such as protein and carbohydrates – would be stored in powdered form in cartridges. When an astronaut chooses a recipe, all the necessary ingredients are deployed into a mixing chamber, where they are blended with water and oil.

The mixture is then heated and sprayed onto a heated base. Layer by layer, the food is formed on the base, until it is ready, hot and fresh from the “oven.”

Theoretically, homesick astronauts could even get a care package from Mom: The printer would have the ability to communicate with Earth and receive personalized instructions, or “recipes,” the company said.

“Mom designs a cookie in a computer, sends the cookie to the space shuttle and the son or daughter prints out a cookie at Christmas,” Contractor said in his presentation.

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